Making the invisible visible

How many compressed air station operators have complete visibility into their machines’ exact condition and compressed air quality? For many manufacturing companies, insufficient monitoring of this critical data is a common challenge. The result? Unplanned downtime, decreased efficiency, and unnecessarily high energy costs.

Kaeser’s measuring technology can deliver the solution. With advanced process data acquisition, it can help businesses lower energy costs and sustainably enhance compressed air quality. High-precision sensors track all key process and energy metrics, including leakage currents, voltage quality, pressures, temperatures and flow rates. Additionally, leaks, pressure dew points, differential pressures and internal machine conditions are fully transparent — providing operators with insights and operational advantages.

Continuous monitoring

Advanced measuring technology enables continuous monitoring of the entire compressed air system. Data can be captured, analysed and visualised in real time. Kaeser multi-sensors transmit key measurements directly to central control units, such as the Sigma Air Manager, providing the foundation for future predictive maintenance. This proactive approach not only helps to reduce costs but also to lower the risk of unplanned downtime.

Placing the right sensors in the right locations is essential. Intelligent sensors capture multiple data points at each measuring location and integrate seamlessly via the secure Kaeser Sigma Network. This advanced process data acquisition enables real-time monitoring, detailed analysis and valuable system insights for fault prevention and process optimisation. Operators can fine-tune their compressed air systems independently or benefit from real-time monitoring by external experts.

With state-of-the-art sensor technology, modern measuring devices are compact, powerful and energy-efficient, for reliable operation even in hard-to-reach places. They are also easy to install and ready for immediate use.