OD200: New Compact Distance Sensor Raising the Bar in Performance and Reliability

Launching in June 2025 from SICK’s HQ in Waldkirch, the new OD200 miniature distance sensor is set to redefine short-range displacement sensing. Designed for tough industrial environments, it delivers exceptional measurement stability — even on high-gloss, black or irregular surfaces like carbon fibre, die cast parts or textured metals.

Equipped with a newly developed triangulation core, high-resolution receiver and improved optics, the OD200 provides reliable, repeatable results in applications where other sensors may struggle. It operates at process speeds up to 3 kHz and will be available in multiple variants, covering measurement ranges from 25 mm to 160 mm.

Whether you’re working in electronics, mechanical engineering, consumer goods or automotive manufacturing, this sensor delivers higher uptime, better accuracy, and less adjustment or maintenance.

Tough Materials? No Worries

The OD200 is built for demanding surfaces and harsh lighting. It reduces signal loss and incorrect readings that are common with standard sensors, ensuring reliable performance on almost any surface — reflective, textured, or low remission.

Plug and Play Setup with Flexible Integration

With its compact housing and simple installation, OD200 fits neatly into tight spaces. It offers plug-and-play setup with no parameter tweaking required, backed by a menu-driven user interface and intelligent defaults. Connectivity options include IO-Link, analog outputs (current/voltage), and digital I/O, making integration with Industry 4.0 systems easy.

More Than Just Distance

Beyond delivering measurement data, the OD200 offers built-in condition monitoring features. It provides insight into key parameters like signal quality and exposure time — useful for inline performance optimisation and preventative maintenance.