Baker Perkins JellyCook gummy and jelly batch cooker

The JellyCook batch cooker from Baker Perkins is a small, flexible production system for the functional gummy and confectionery markets. The batch cooker feeds a ServoForm Mini depositor; the system produces starch-free gummies and jellies. Products using gelatine, pectin, carrageenan or blends as the gelling agent can all be produced.

The semiautomatic cooker produces 30 kg batches, with an output of up to 50 kg/h; a high output model with two cookers will produce 100 kg/h. A reservoir tank accepts syrup from the cooker and feeds the depositor. An intelligent control system with an adaptive weighing system guides the operators through the batch-making process, with operator actions prompted by messages on the HMI screen.

The device is oil heated, with electricity the only service needed. To provide consistency between batches, ingredient additions are recalculated in real time to match quantities added rather than set points. This also enables the right amount of active ingredients, colours and flavours to be added at the end of the cook cycle.

The Baker Perkins ServoForm Mini’s starch-free depositing process is hygienic and accurate, making it suitable for the functional confectionery market. The system is also suitable for pilot plants in larger companies.