TwinThread Perfect Batch AI-powered analytics solution

TwinThread has released Perfect Batch, an AI-powered manufacturing analytics solution designed to optimise batch production processes by allowing manufacturers to standardise and consistently replicate their best-performing or ‘golden’ batches.

Unlike legacy systems that rely on passive alerts and static manual settings, this solution applies industrial AI to identify ideal batch profiles from historical data and actively recommend actions for increasing efficiency.

The system connects to existing batch execution systems and automatically interrogates past data to build digital twins and apply models in hours. Instead of setting limits manually, it learns ideal control limits and process centrelines, based on actual process capability and historical performance.

Granular cycle time analysis identifies bottlenecks and lost production time, facilitating capacity improvements from existing assets without new capital investment.

Automated alerting and issue diagnosis allow operations teams to focus on solving problems, without getting bogged down with endless troubleshooting and investigations.

An optional real-time workflow engine is available. It automates anomaly responses, performs automatic diagnoses, and can trigger specific corrective actions automatically.