ExPCS — Integrated Plant Control for Food Manufacturing

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ExPCS (Existco Plant Control System) is a fully integrated software and hardware platform purpose-built for food manufacturing and processing operations. Designed specifically for random-weight environments, the system is used across meat, poultry, seafood, bakery, fresh produce and broader food manufacturing industries.

ExPCS is designed to unify production, inventory, QA, traceability, sales, dispatch and reporting into one connected platform; replacing disconnected spreadsheets and standalone systems with a single source of operational visibility. Real-time factory floor data is captured through mobile scanning workflows and integrated industrial hardware, helping reduce manual data entry and improve accuracy across operations.

The platform provides end-to-end GS1-compliant traceability from goods receival through to finished product dispatch, alongside digital QA and audit trail capabilities supporting compliance programs including HACCP, SQF, BRC, FSMA and GFSI. Additional features include triple dimension inventory control, production yield and costing visibility, dispatch planning, proof of delivery, wholesale web ordering, retail Point of Sale integration and live operational dashboards.

Backed by 25 years of industry experience, ExPCS is designed to scale from single-site facilities to multi-site food manufacturing enterprises.

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