Crisp Sensation’s ZeroFry coating system enables manufacturers to produce crispy, crumb-coated snacks without the need for pre-frying or deep-frying. The crumbed products can be prepared in an oven or air fryer.
The coatings offer the same crunchy sensation and taste as pre-fried products, but allow for a fat reduction of 50%, the company claims.
As deep-frying is not necessary, production output is not limited to the capacities of the deep-fryer — often the bottleneck in the production line of crumb-coated snacks. The existing line set-up can still be used with the addition of an oil sprayer. Savings on oil, energy and cleaning can be achieved, as well as an increase in production and product safety. For substrates that don’t require heating or cooking, this step in the production process can be skipped.
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