JBT Marel ATHENA chicken breast deboning

The JBT Marel ATHENA chicken breast deboning system can handle a wide variety of chicken breeds with their different shapes and weights ranging from 300 to 1500 g at a speed of 6000 per hour. Based on the data of the measurement module at the start of the process, the other modules will set themselves to handle each individual breast, minimising the need for (manual) trimming afterwards.

The system is designed to reduce labour requirements by fully automating deboning operations from start to finish, including the final harvesting process. It positions fillets onto a conveyor belt for singulated presentation to downstream equipment, eliminating the need for manual handling. The system automatically adjusts all settings so no hand wheels, levers or other mechanical tools are required.

Through the HMI screen, operators can select the appropriate recipe and required end product type. With a single touch on the screen, the recipe can be changed from regular broiler to concept chicken. All modules then automatically adjust to the weight and characteristics of the incoming flock.

End products are delivered according to specification while making optimal use of available resources. When the recipe is switched, for example, the system can stop producing butterflies with tenderloins attached and start the production of half fillets without tenderloins.

Using the data collected at the processing plant, the system’s integrated software gives real-time insight into line occupancy, loader efficiency and the machine’s general health status. It also monitors performance per product carrier in terms of product loss, successfully completed deboning steps, carrier damage and more.

All the data stays with the fillet after it has been released from the product carrier and passes automatically to downstream processes, making for a holistic approach to breast meat processing.